APRS Alternative Energy Experiments


Bob Bruninga, WB4APR

Alternative Energy Experiments!

This page describes my plans and frustrations for solar and other alternative energy. There are several other overlaping and related pages:

  • Solar augmented Salvage Prius shown above right.
  • Building a DIY Charge cord for 120v for under $100
  • Using the Prius for emergency field power
  • Grid-tie is the way to go (if you have it)! See why.
  • Solar Power (powerpoint) Presentation

    The remainder of this page describes my efforts to get my own 8kW through all the legal issues in Maryland for those that live within the Critical Area (near the Chesapeak Bay). I have joined a group of other like minded solar power experimenters called SolarDIY:

    Click to join SolarDIY . . . Click to join SolarDIY

    The map to the right shows which states have the most favorable return-on-investment (see original report). Reds broke-even when solar costs were as high as $9 per watt. Dark orange at $7/W, Orange at $6/watt, yellow at $5/watt and all rest of the country became break-even at $4 per watt. Since costs are now below $4/W installed and as low as $2/watt for do-it-yourselfers, now it is impossible to ignore the positive economics.

    Going Off-Grid makes NO SENSE (if you have it): If you don't have access to the grid, solar is fantastic.... but condems you to huge sacrifices in energy and a life long hassle with battery replacement and maintenance. If you DO have the grid, never give it up! Even if you consume no net power from the grid, just using it as storage can more than DOUBLE the efficinecy of your system compared to being off grid. See why! Do not be mislead into going OFF-GRID if you have it!

    Another telling chart is also shown. It shows the 12:1 drop in panel prices over the last decades and 2:1 drop just last year. The chart also shows the world exponential growth in production of solar PV panels. The 2010 value of 14,000 MW is not even shown full scale on this chart! The problem is that solar installers are not passing this drastic reduction in costs on to the homeowner becaues demand is so high they can get by with charging last year's rates. I have a commercial estimate for my house done in August 2009. After solar panel wholesale costs dropped in HALF in the past 3 years, that same contractor will only knock 20% off the price.

    Temproary Array: My panels shown above are still just propped up in the backyard because of my year long struggle to get county and state approvals to put some of them on my pier. To date, they wont even allow them in the yard (as shown) because they are within the 100' buffer zone of the water and nothing can be built there. See more details farther down this page.

    My ultimate plan-B if I could not get permissions on the pier or in the yard was to build a Solar Boat floating on foam insulation which contains a similar number of panels providing not only propulsion when underway, but also an additional 2.8 kW of charging power when moored. See the sketch below:

    All of the structure on the boat would fold down for storage. Party boat accessories such as folding tables and chairs wouild be stored flat while the boat was moored. . The sunward panel is kept at its high winter position while underway and the shadow side is tilted almost 180 degrees to face outward and provide a nice side to the boat, or power when the sun is on that side. When moored, all the structures would be folded down and both arrays tilt to the sun at the proper angles for summer and winter as shown below:

    Pier Blocked! But all of these ideas were dealt a death-knell by the Maryland Department of the Environment which has denied my application for solar panels on a pier, "because solar panels have nothing to do with the water". Apparently, the MDE considers the only approvable use of a pier on the Chesapeake Bay to be for access to a gas burning, oil-leaking, energy consuming, noise generating, bay-polluting, air-fouling fossil fuel stink-pot boat. That's OK. But putting solar panels on a pier to power a non-polluting, clean energy electric boat and routing the surplus back into the grid and provide the same improvement to the environment as 300 trees, is not!

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    Above is the sketch of my floating pier application. It fits completely within the standard limits for a pier, 100 feet long, with no more than 200 sqft of additional platform and no more than two 3' wide finger piers. MDE says they would approve the pier (it meets all requirements) but have denied the design if it includes the solar panels. Even with the support of the Governor, and after several months of internal debate, it appears that the current law does not allow anything on piers that is not water dependent. At the same time, my plans have been approved by Anne Arundel County, by the Feds (Army Corps of Engineers), by the Maryland Energy Administration and by both of my neighbors. Only the MDE law seems to be in opposition to this clean energy project. Which is a paradox, because if I don't switch to solar, my electric consumption from the coal plant 4 miles down the creek will continue to pollute the Bay! See next section.

    Maryland Bill HR 1266: Fortunately my local delegate, Kipke, has authored a bill to make an exception for solar panels on piers. See HR 1266. This was presented to the Maryland House Committee on the Environment on March 2011. Only the Maryland Department of the Environment, the County representative and the delegate from Severna Park were opposed. With only Delegate Kipke and myself in favor, he expects this to be a long process. More as this develops.

    POLLUTING ALTERNATIVES: If you look carefully in the photo of my array at the top of this page, you will see the smokestacks of the 500 MegaWatt A.H. Wagner coal-fired generator plant just 4 miles down the creek. By my calculations, just my home alone consumes about 10 MegaWattHours (MWH) of electricity per year. I hope to generate my own solar 10 MWH to eliminate completely my share of the pollution from that plant which amounts to:

    22,000 lbs of Carbon Dioxide
    350 lbs of sulfur dioxide
    1 ounce of Uranium and Thorium
    .00004 ounce of Mercury

    All of this pollution that I am responsible for is falling on the nearby Chesapeake Bay and watershed and my creek. Yet, I want to eliminate my contribution to this pollution by installing my 8 kW clean-solar system which will just about break even by producing my own annual 10 MWH's of clean-renewable-energy. So, at my own expense, I am offering to clean up the Bay by having solar panels on my pier, but am blocked by an outdated and short-sighted law of the Maryland Department of the Environment who are charged with protecting not just the water under my pier, but the air above and the soil beneath.

    More to follow as this proceeds. 16 April 2010 Eric Hartley did an article in the Annapolis Capital Newspaper and Tim Wheeler of the Baltimore Sun did a nice story in the paper on this issue. And also on his B'More green Blog. My email is bruninga -att- usna.edu. . What follows next is Plan-B, Solar panels in my yard...

    Plan-B Solar-in-Yard: 21 Dec 2010 - So, after 9 months and $2000 of fees, the MDE's denial of panels on piers still stands. So I designed the panels to sit on the only sunny part of my lawn down by the water.... Don't be fooled by the winter image above. My roof is more than 50% shaded throughout all times of the day and most months of the year. So we submitted for a building permit in September 2010 only to be immediately DISAPPROVED! Maryland does not allow anything to be built within 100' of the shoreline. So, with additional fees, I applied for a Variance. On 21 December 2010 I appeared before the Hearing Officer and presented my case. Here are some of the materials I used:

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    Environmental Benefits of Solar: The above two images show the pollution-elimmination impact of my solar project. Each 3'x5' panel eliminates about the same amount of pollutants in a year as about 8 mature trees remove in a year. This means my 42 panel array is equivalent to the environmental benefits of about 300 trees compared to coal. But even more telling is to look at not just the pollution impact of coal electricity, but also the sheer magnitude of environmental distruction.

    Unseen Impact of Coal Electricity: In the image to the far right are 4 tons of coal which is about the energy equivalent of the 10 MHhrs of energy our house requires per year. Not only do we energy-consuming-&-wasteful Americans not see this tonnage, we also do not see the 80 tons of trees, topsoil, habitat and dirt that has to be pushed off a mountain top in West Virginia and into the nearby valleys and streams just to get to that coal. This 80 tons of decimation of the environment PER YEAR for my one house is shown in the near image to the right which shows four 20 ton freight cars needed to move that debris. The next image below right is just one of the hundreds of mountains and habitat in West Virginia being destroyed for our coal energy addiction... Folks, this approach to our environment IS NOT SUSTAINABLE!

    Variance Issues: With the proponderance of benefits of my solar project in my front yard, the County did agree that the varance was appropriate, but with one big catch-22 provision. They requested that there be the standard mitigation for any variance in the 100' foot critical area buffer. This means that the disturbance in the buffer area (690 square feet) must be offset with 3-to-1 or 2000 square feet of new trees. In otherwords, I can have the solar panels, but I have to plant so many trees in compensation that my lawn becomes a forest and we are back to square-ONE, that is, no solar access!

    The Hearing Judge has 30 days to make a ruling. He did! In our favor! Now the building permit has been submitted and then we will probably have to do battle with their requiements for disturbance mitigation. We will see if sanity prevails.

    SOLAR PRIUS:

    My first alternative energy project was my Solar Plug-in Hybrid Electric Vehicle (PHEV) I built from a salvage Prius.. It had been totaled on the drivers side, but I just beat it out with a sledge hammer and coverd the bashed-in door with the white sign! This soon morphed into my Prius Field-Day Power project to combine high power solar, with thousands of watts of backup gasoline driven generator power in the Prius for providing emergency power for field operating events such as the annual Amateur Radio Field Day or Scouting events shown below.

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    PRIUS POWER: The Prius is a power station on wheels. It has a 12 volt electrical system for normal car accessories, and a 220 Volt 7 Amp-Hour Battery for propulsion assistance, two 50 kW motor-generators, a 50 Kw DC/DC converter/inverter, and a 76 Hp gas engine all integrated into a seamless power system. See more on my Solar Plug-in Prius

    115 VAC Power: is provided by a 1200 Watt AC inverter running on the car's 12 volt power system (shown in the right photo above). This 1200 watts drawn from teh car's 12 volt system is augmented by the 100 Amp DC/DC converter from the car's propulsion batteries and generators.

    SOLAR-POWER: . Adding solar panels to the Prius not only provides free energy to offset the cost of gas a few percent, but also to provide an effective application for solar power in other places where you might need it. The solar panels shown here can provide as much as 215 peak Watts of power good for about 1.7 KWh of free electricity when parked for 8 hours in Arizona sun. (unfortunately, only 800 Wh in Maryland Sun). Solar Power portability gives peace-of-mind where there is no gas or plug-in electricity available. . (more on my Solar Prius)...


    When you can take solar power where you need it, then its value can be far greater than 15 cents per KWH and is cheap at any price. . Just consuming it in the Prius is an equivalent payback of 30 cents per KWH compared to the 15 cents at home. . Plus it reduces dependency on foreign oil! . A 1200 Watt AC inverter in the back (see photo above) provides plenty of AC power to go.

    Emergency Solar Power Trailer: I had a few extra low voltage solar panels so I put them on the solar trailer to the right. It contains about 300 watts of solar panels plus a deep cycle marine battery and 1200 Watt inverter. The top wood section of the trailer folds over to not only protect the solar panels during travel but to also hide them out of sight when parked or not in use. When closed, the top wood section looks like an open top trailer with about 6 inch sides. The false bottom conceals the nested solar panels.

    In addition, when open, the bottom set of panels are also hinged to give access to the battery and inverter below. Plus this area provides hidden storage for extra power cords, cables and accessories. (see picture)

    220 VDC POWER CONNECTORS: . One of the first issues with distributing 220 VDC power is finding a safe connector that is innexpensive and readily available yet, cannot be confused with any other electrical connector. . This connector must be unique to prevent anyone from plugging in any non 220 VDC device. . The connector we came up with was a standard two-prong power plug but with two PREVENTION devices to prevent inadvertant plugging in of other devices. The connector is shown above right.

    A standard two-prong socket is used, but without the usual 3rd ground pin. . This blocks the use of any 3 wire 115 VAC power cord. . In addition, a 3/16ths inch nylon protrusion is fixed to the center of this receptical inbetween the two prongs. . This blocks the use of any 2-wire 115 VAC devices. . To make a mating two prong plug, a standard replacement plug is used but the center is drilled out to pass this blocking pin as shown in the photo. . On the right, this center pin protrudes into an unused, and isolated area of the hard plastic plug construction. . These connectors cost under $2 each for both the plug and the receptical.

    Lightweight Power Cords: . Because of the much lower current demand at 220 VDC, a #18 zip cord can easily carry plenty of power over hundreds of feet. . In the photo to the right, the original 25 feet of large orange extension cord were removed and about 120 feet of #18 lamp cord will fit on this convenient spool system. . The current carrying capacity of #18 is as high as 10 amps, but I limit mine by fuses to only 5 Amps. . Again, the outlets are blocked from any inadvertant use by the uninformed by the dual protection-blocking system. . Only switching power supplies or other loads that can operate on 220 VDC are provided with these matching plugs.

    Long Distance Power Distribution: For much longer distances, power can be distributed using a Single Wire Earth Return or SWER system. I have a 6" spool of #20 wire that is 3200 feet long takes up less room than the 100 foot spool shown. Using it and a few ground rods, a few hundred watts can be delivered over nearly a kilometer to power a typical emergency amatuer radio station.. See my APRS SWER System

    220 VDC Switching Power Supplies: . The reason distribution at 220 VDC is simple is beacuse almost all modern power supplies are designed using switching regulators to elminate the large, heavy and bulky 60 Hz power transformers. These switching power supplies work on DC input that is obtained from 115 VAC or 230 VAC via an input rectifier as shown above. . These supplies when set to the 230 VAC position will also work well on 220 VDC.

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    LAPTOP Power supplies: . For simpliity, most laptop switching power supplies are also dual voltage (115/230 VAC) but to avoid the hassle of a switch, the supply is simply designed to operate on any voltage between 115 to 230 VAC directly without a switch. These supplies can often be plugged directly into 220 VDC.

    250 VDC Solar Backup Power: Just because the grid goes out and the grid-tie inverter safely shuts down to protect linemen, your array still can produce your full electrical power as long as the Sun shines. Since most modern electronics will run directly on 250 to 330 VDC just as easy as they will run on 100 to 240 VAC, it makes sense to wire your solar panels for about 250-300 VDC so you can use it when the grid goes down. So instead of wiring your grid-tie array for 500 VDC to minimize wire loss, wire them in series parallel to about 250 to 330 VDC so that you can use this power directly if needed. Just about any system that has a nameplate showing it is good for 100 to 240 VAC will work on 150 to 330 VDC too! And almost all modern electronic systems come that way! See the diagram below:

    Any experimentation you do with your Prius or your Electronics is at YOUR OWN RISK!
    These notes are only intended to share my results and for no other purpose!

    (YOUR MILEAGE MAY VARY!)...

    Bottom line: . The time is now to go solar! We cannot continue to send billions of dollars a day overseas to buy polluting oil for our energy needs when it is right there outside our door. Also think in terms of your total energy footprint and consider how to integrate your transpotrtation demands into your own home solar system and energy needs.

    Bob Bruninga, WB4APR,
    President APRS Engineering LLC